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Cost optimization

Through partial product improvement and technological innovation, reducing product costs and improving product production efficiency, thereby reducing the total cost of products, is also one of our strengths.

What the customer wants to customize this time is this LED grow light

Issue with the product: This best-selling small-power LED grow light, due to its complex production process, suffers from low production efficiency and unstable quality assurance, which has led to numerous customer complaints. If such products are not improved, they will be at risk of being eliminated by the market.

Customer's requirement: The top priority is to ensure quality, and then reduce costs

However, our customized services can efficiently address existing product issues, thereby precisely meeting customer needs. Below are the specific problems of such products, as well as the targeted solutions we have formulated through process optimization and cost optimization.

(1)Cost optimization for lamp holders: We have optimized the drilling process to enhance efficiency and quality while reducing costs — originally, drilling a set cost $0.15, but after optimization, the cost has been directly reduced by over 60% to $0.05.

Meanwhile, we have optimized the materials to improve the yield rate (lamp holders made of the original materials would crack directly due to drilling).

                                            

(2)Internal wiring matters: In response to the customer's requirement that two plant lights should be connected in parallel to optimize control, after technical research and judgment, the parallel connection can be achieved by threading two wires into the connecting tube. This measure also helps to improve the convenience of adjusting the lighting direction.

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(3)Process optimization for fixture installation: The spring is difficult to install directly by hand, so we use a simple lever principle to extend the point of application, enabling quick and efficient installation of the fixture.

To this end, we have also specially developed a dedicated tool for securing the lamp holder.

After completing these tasks, we have not only enhanced the quality of the customer's products but also reduced their costs, enabling their products to be better positioned for sales.